CYLINDER REPAIR & REFURBISHMENT

Compass ISO 45001

We are ISO 9001 ISO 45001 quality and safety certified.

Competitive with sensible pricing

Compass ISO 9001
Matchtec are a specialist hydraulic cylinder repairer.

With assembly benches up to 16 meters we can repair/refurbish virtually any hydraulic cylinder

Items for repair are photographed on arrival, given a unique identification number and entered into our digital workshop management system.

As the item moves through the repair process all components are inspected, measured and photographed for complete customer transparency.

A quote will be provided before work is undertaken along with any recommendations.

Any new components required are manufactured in house using only top quality materials favouring Australian made if possible but definitely no Chinese content

All repairs are covered by our extensive warranty and backed by our Quality management system and ISO 9001 quality certification.

We have our own weld procedures for all cylinder component welding. These have been written by welding professionals and registered with Bureau Veritas

All items repaired are fully traceable for the life of the asset via our paperless digital job management system using the unique ID number allocated on arrival.

All cylinders undergo QC testing before being dispatched.

Our aim is to provide exception quality repairs at sensible pricing.

OTHER PRODUCTS & SERVICES

Matchtec Hydraulic & Mechanical Services are a 100% WA owned business. We are large enough to carry out any scope of work yet still small enough to be innovative and keep close personal contact with our clients ensuring all their expectations are met every time.

FREQUENTLY ASKED QUESTIONS

Hydraulic Cylinder Problems and Symptoms in Perth, WA

When a hydraulic cylinder isn’t working right, it’s often a sign that something is worn or broken. For instance, a common problem is a leaky cylinder. This happens when the seals inside the cylinder wear out or get damaged, causing oil to escape. Another issue is a cylinder that’s slow or weak. This can be caused by a worn piston seal, which lets hydraulic fluid bypass the seal instead of pushing the piston. By understanding these symptoms, you can figure out what’s wrong and find the right solution.

Why is my hydraulic cylinder leaking oil?

A hydraulic cylinder leaks oil when the seals inside it wear out or get damaged. Over time, the constant movement and pressure can cause seals to crack, shrink, or become brittle. When this happens, oil can escape, which reduces the cylinder’s power and can lead to bigger issues if not fixed.

What are the signs of a failing hydraulic cylinder?

There are a few clear signs that your hydraulic cylinder is on its way out. You might notice it’s slow or weak when it’s supposed to be lifting or pushing something. It might also have jerky or uneven movements, or you may see visible oil leaks around the piston rod or seals.

How to fix a bent hydraulic cylinder rod?

You can’t really “fix” a bent rod on-site. Once a hydraulic cylinder rod is bent, it’s best to have a professional refurbish or replace it. Trying to straighten a bent rod can cause it to become weak and brittle, which could lead to a sudden and dangerous failure.

Why is my hydraulic cylinder slow or weak?

A hydraulic cylinder can become slow or weak for a few reasons. The most common is a worn piston seal. This seal is what separates the high-pressure and low-pressure sides of the cylinder. If it’s worn, the fluid can bypass it, causing a loss of power. Other causes could be leaking seals, a lack of hydraulic fluid, or a problem with the pump itself.

Can a hydraulic ram be repaired?

Yes, absolutely! Most hydraulic rams, or cylinders, are designed to be repaired. In fact, refurbishment is often a much more cost-effective option than buying a brand-new unit. A professional can replace seals, re-hone the barrel, or even re-chrome the rod to get it working like new again.

Process and Benefits

When your hydraulic cylinder in Perth, WA breaks down, you have a big decision to make: should you repair it or replace it? Repairing a cylinder is often called refurbishment or reconditioning. The process usually involves an expert taking the cylinder apart, inspecting all the pieces, and replacing any worn or broken parts. This is a great option because it’s usually much cheaper than buying a new cylinder, and it gets your equipment back to work quickly. Refurbishment is also a more environmentally friendly choice because it re-uses the existing parts, so you’re not adding to landfill.

What does hydraulic cylinder refurbishment involve?

Hydraulic cylinder refurbishment is a detailed process that restores a cylinder to its original condition. First, the cylinder is disassembled and thoroughly cleaned. Then, an expert will inspect every part for wear and tear. Worn-out seals are replaced, the cylinder barrel is honed smooth, and the rod might be re-chromed to fix any surface damage. Finally, the cylinder is reassembled and pressure-tested to make sure it’s working perfectly.

What is the process for repairing a hydraulic cylinder in Perth?

The process usually starts with an on-site inspection to determine the issue. Then, the cylinder is taken to a workshop where it’s dismantled and inspected. After the necessary repairs and part replacements, the cylinder is put back together and tested. This ensures it meets industry standards and is safe to use. Many companies also offer mobile hydraulic services, so they can come to you for smaller jobs.

Can all hydraulic cylinders be repaired?

While most cylinders can be repaired, there are a few exceptions. If the main barrel is severely cracked or the rod is damaged beyond repair, it might be more cost-effective to replace the unit. However, a good repair shop will always advise you on the best and safest option for your specific situation.

How long does hydraulic cylinder repair take?

The time required to repair a hydraulic cylinder depends on the extent of the
damage and the specific work needed. Simple resealing jobs are usually quicker, but more complex repairs—
such as re-chroming a rod or repairing the barrel — take longer. Once we’ve inspected your cylinder, we can provide you with a clear estimate and turnaround time for the job.

Cost and Value

In most cases, repairing a hydraulic cylinder is much cheaper than buying a new one. Repairs can often save you between 30% and 50% of the cost of a brand-new cylinder. It’s also an environmentally friendly choice as it re-uses the existing parts.

Is it cheaper to repair or replace a hydraulic cylinder?

Generally, it is much cheaper to repair a hydraulic cylinder. Repairing an existing cylinder saves you from the higher costs of manufacturing a new one, as well as the cost of shipping and sourcing a new unit.

How much does it cost to get a hydraulic cylinder re-chromed?

The cost of re-chroming a hydraulic cylinder rod depends on its size and the extent of the damage. It’s a key part of the refurbishment process, and while it adds to the total cost, it’s essential for ensuring a smooth, long-lasting repair.

What are the cost benefits of cylinder refurbishment?

The main benefits are lower upfront costs and long-term savings. Refurbishment is a great way to save money, and a properly refurbished cylinder can perform just as well as a new one for years to come. This means you avoid the high price of a new unit and the potential for lost income from long downtime.

Specific Machinery and Services

For industries in Western Australia, getting on-site hydraulic repair services is a major benefit, as it saves you from having to transport huge machinery to a workshop. These mobile services are perfect for jobs like excavator repair, offering a quick fix that gets your equipment back to work. These companies also specialise in resealing and reconditioning, which are key services for extending the life of your machinery.

What is hydraulic ram resealing and reconditioning?

This is a common service offered by hydraulic repair companies. Resealing involves replacing the worn-out seals inside the cylinder, while reconditioning is a more detailed process that can include repairing the barrel and rod. Both services are key to extending the life of your equipment.

Do you offer hydraulic cylinder repair for excavators in Perth, WA?

Excavators are a common piece of machinery that rely on hydraulic cylinders. When an excavator’s cylinder fails, it can bring a whole worksite to a halt. Luckily, Matched provides repair services in Perth that specialise in fixing excavator hydraulic cylinders quickly and efficiently. Call us on 08 9303 2956.